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What is it for? Direct to Film (DTF) printer + shaker packages are comprehensive solutions for garment printing. They integrate a DTF printer for transferring designs onto special films and a shaker for applying adhesive powders onto the printed films, facilitating vibrant and durable prints on textiles.
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Why is it important?
- Enables direct printing of intricate designs and full-color graphics onto various fabrics like cotton, polyester, and blends.
- Enhances production efficiency by streamlining the process from design to final print, reducing turnaround times.
- Offers versatility in customization and allows for on-demand printing of small to medium-sized batches.
How does it work? The DTF process involves several stages:
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Design Preparation: Designs are created or imported into DTF software and prepared for printing.
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Printing on Film: Using a DTF printer, designs are printed onto a special film using vibrant and durable inks.
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Shaker Application: A shaker is used to evenly apply adhesive powders onto the printed films, ensuring proper adhesion during transfer.
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The DTF printer ensures precise ink deposition onto the film, capturing intricate details and vibrant colors.
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The shaker evenly distributes adhesive powders, optimizing the adhesion of designs onto textiles during the heat press transfer.
What are the benefits?
- High Print Quality: Achieves vibrant colors and sharp details, comparable to direct printing methods.
- Versatility: Suitable for various fabric types and allows for complex designs with fine details.
- Efficiency: Reduces production time and material waste compared to traditional printing methods.
What are the common issues and how can you fix them?
- Adhesive Application Issues: Ensure the shaker is calibrated correctly to evenly distribute adhesive powders.
- Ink Compatibility: Verify compatibility between ink types and fabrics to prevent color bleeding or poor adhesion.
- Equipment Maintenance: Regularly clean and maintain the DTF printer and shaker to avoid malfunctions.
What are some of the best practices and common mistakes?
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Best Practices:
- Calibrate the shaker regularly to maintain consistent powder application.
- Test ink and powder combinations on sample fabrics to ensure optimal print quality.
- Train operators on proper equipment operation and maintenance.
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Common Mistakes:
- Neglecting to adjust shaker settings, leading to uneven powder application.
- Using incompatible inks or powders, resulting in poor adhesion or color fidelity.
- Skipping routine maintenance, causing equipment downtime and reduced efficiency.